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cGMP Pilot Plant Capabilities

  • State of the art facility
  • Dedicated area for Injectable, Ophthalmic, Orals (potent and General)
  • Varied batch and customisable batch size
  • Pilot and clinical batches
  • Cost advantage
  • GMP facility

Injectables:
Equipment Name Capacity
Manufacturing vessel Gross volume 12 liter, working capacity 10 liter
Gross volume 35 liter, working capacity 30 liter
Filtration vessel Gross volume 35 liter, working capacity 30 liter
Lyophilizer Product chamber size: 1348mmDx800mmID =677 L
HPHV steam sterilizer Chamber size 900(w)x900(h)x1200(d) = 972 L
Terminal sterilizer 5 ml vial per cycle: 1500 vial for rotating cart and 1610 vials for normal tray
10 ml vial per cycle: 1000 vial for rotating cart and 1200 vial for normal tray
100 ml vial: 250 vial in rotating cart
Robotic Filling machine for Vial/PFS/Cartridge 31 vials/ min
Vial capping/sealing machine Vial/PFS/Cartridge 31 vials/ min

Ophthalmic:
Pressure vessel jacketed Gross volume 12 liter, working capacity 10 liter
Gross volume 12 liter, working capacity 10 liter
Gross volume 20 liter, working capacity 18 liter
Gross volume 20 liter, working capacity 18 liter
Gross volume 30 liter, working capacity 25 liter
Gross volume 30 liter, working capacity 25 liter
Filtration vessel 30 L Gross volume 35 liter, working capacity 30 liter
Movable LAF NA

Potent OSD
Equipment Name Capacity
Integrated Granulation line HSG 10 L & 25 L
Roll compactor 50 to 70 Kg/Hr
Tablet coating machine 18"and 24" inches coating pan
Capsule filling machine 6,360 Caps / hr
Tablet/Capsule inspection 50000 to 100,000 tabs/hr
Blister packing machine For PVC pack: 25 cycles / min
For Alu-Alu pack: 20 cycles / min
Tablet compression machine Min: 4,800 tabs / hr
Max: 14,400 tabs / hr

General OSD
Universal Blender 2 / 5 / 10 / 15 L
Cone mill 10 kg / hr
High shear mixer granulator 2 / 5 / 10 L
Vibrosifter 25 - 75 kg / hr
Fluid bed laboratory unit For Drying &Top spray: 4.7 L
For wurster process: 2.4 L
Automatic coating machine coating pan I: 0.5 - 1.0 kg
coating pan II: 3.0 - 5.0 kg
Hotmelt Extrusion 0.05 - 4.0 kg / hr
Blister packing machine Data not available
Tablet compression Mono layer: 1,750 tabs/hr
Bi-Layer : 750 tabs / hr
Tri-Layer: 250 tabs / hr
Bottle packing (Induction sealing machine) NA